2M High Insulating Glass Production Line With Automatic Sealing Robot

2M High Insulating Glass Production Line With Automatic Sealing Robot Processing Line

Two Meters Height Double Glazing Glass Processing Line With Automatic Sealing Robot Machine

1. Vertical Insulating Glass Production Line

Main Features:

• The line has 7 sections:

01 Transit section;

02 washing machine;

03 unloading section;

04 Check the installation section;

05 Transshipment section;

06 Pressing and filling section;

07 Unloading section.

• PLC control system, touch screen interface

• Use of Siemens servo motors

• Suitable for producing double glazing, triple glazing

Optional functions:

• Step glass with optional edges

• Shaped glass

• Filling argon gas automatically

• Air-floating technology to transfer glass

To prevent the glass from being contaminated by wheels and leaving traces to improve the IG production’s high quality.

• Pressing and filling 2 pieces of IG units, totally 8 sections

Main Features

• Two pieces of IGU can be charged at one time, and each piece of IGU is filled with more than 90% argon gas

• Pressing two pieces of IGU at a time can better prevent deformation of the pressing part. Each 1m*1m double-layer glass can reach 27s, greatly improving work efficiency

• High-speed IG processing line, patented in China in 2019

• Solved the problem that the sealing robot was waiting to work. Two spacer frames installed by one worker for two IGUs

• Automatic glass size measurement and labelling using ERP system (pre- and post-press possible labelling) (optional)

• From the transfer part to the pressing part, each part is divided

• Suitable for mass production at the factory. super fast

Details introduce of the LJBZ2535G

• 01 Transmission Section

Coating detection mechanism, offline Low-e film automatic detection

• 02 Washing Machine

Main features:

• Use 6 soft bristle brushes with 0.1mm bristles for cleaning low-e glass

• Pre-wash (optional)

• The new air knife adopts aluminum profile (Duckbill Air Knife), and the size of the air outlet is adjusted by the aluminum profile duckbill. This can reduce the number of adjustment screws, ensure that each screw is not loose, and avoid air knife resonance.

• Air knife can automatically adjust air knife width according to thickness

• Operation box with washing speed display, which can accurately display washing speed (8-10m)

• Water tank automatic temperature control and water replenishment system

• European silencer system

• Stainless steel

• 03 discharge section

• Storage glass

• 04 Inspection and Installation Section

The new structure in this section is changed to an in-line lifting beam structure (double beam). Easy to inspect and wipe glass

• 05 Transmission section

• Automatic measurement of glass thickness. It can be used according to actual needs during work.

• 06 Press and Fill Section

Main features:

• Extra-long (2500mm*3500mm) insulating glass can be compressed twice

• The glass is conveyed by conveyor belt, and the glass is pressed by servo motor

• Platen can be opened for easy maintenance

• The pressure plate structure is adjustable to ensure long service life

• Auto-filling with argon gas, the sealing effect is remarkable, and the argon gas content is higher

• Set up areas to fill different sizes of glass with subsequent sealing to reduce argon loss

• Gas values ​​can be set and the process of filling gas is displayed on the touch screen

• Fast-response sensor for permanent control of the inflation process

• Gas concentration can reach more than 90%

• No need to drill holes in the bulkhead

• Standard gas is argon

• 07 discharge section

• Storage glass

• Can be connected to a sealer

Technical data

Electrical parameters

2. Vertical Insulating Glass Sealing Robot LJTJ2540 

Main Features:

• Japan Yaskawa servo system control, 8 axes and 7 sets of servo control systems, automatic high-efficiency sealing machine

• 4 sections for glass storage

• Adopt synchronous belt, stable transmission and accurate positioning

• Automatic repair of glass corners with scrapers and rollers

• Automatically measure glass size, glue depth (30mm)

• Each automatic function is manually operated

• Double glazing available

• Shaped glass with optional edges, stepped glass, triple glass (optional)

• One set of booster pumps controls two sets of sealants (optional)

• Silicone, polysulfide and silicone structural sealants can be used

• Adhesive head on the front of the machine for easy application of stepped glass

• Can be connected to insulating glass processing lines

• With scan code function (optional)

Technical data

Electrical parameters