Double Glazing Insulating Glass Production Line Jumbo Size 3300*7000mm

Jumbo size 3300*7000mm Double Glazing Insulating Glass Production Line For Washing And Pressing

 

Options of Automatic Jumbo size double gas filling insulating glass line

 

1.Pre-washing

2.Automatically accurate positioning for 3 or 4 side step IG

3.Automatic gas filling can set gas value and display the processing of filling online with high gas concentration

 

Main feature of Jumbo Size Double Gas Filling Insulating Glass Processing Line

 

●Germany Siemens PLC control system,touch screen interface

●Water tank with automatic temperature control and water washing system

● Air heating system

●Air Fan automatic start and stop setting

●Noise reduction system

●Automatic identification of coated and Low-E glass

●3pair soft brushes can wash online and offline Low-E glass

●The washing machine adopts SS material and waterproof device

●Adjustable pressing board to keep the plate pressing surface straight

● Connection mode of aviation plug

●Applicable to produce triple IG and shaped IG

●Online display of washing speed

●Intelligent intermittent work, saving energy

 

PARAMETER of Jumbo Size Automatic Double Gas Filling Insulating Glass Production Line

 

Unit		LJBZ3370
Voltage		380V50Hz3P
Total power	KW	54.5
Washing speed	m/min	2-10
Maximum working speed	m/min	45
Minimum glass size	mm	450*280
Maxmum glass size	mm	3300*7000 3000*3000 (Double press)
Flat glass thickness	mm	3-30
Washing brushes	Pieces	6
Maximum thickness of insulating glass	mm	80
Total gas consumption	L/min	1500
Conveyer roll height	mm	520
Dimension (L*W*H)	mm	47200*3500*4500

 

1. What is the IG line ? 

 

The types of the IG line are without filling argon and with filling argon gas. There are also two special IG lines, air floating IG line and super fast IG line (washing and pressing two IG units together).

The IG line is calles insulating glass processing line, it includes glass washing machine, spacer frame installation and glass pressing machine. We normally have 2000*2500, 2500*3500, 2500*4000 ,2500*4500 and 3300*7000 IG line.

 

2. What does our company do ?

 

LIJIANG GLASS is the manufacturer in Jinan city, China since 2012 year. We make the IG line, Insulating glass sealing robot, spacer bending machine, butyl extruder machine desiccant filling machine and so on, porviding machines for all over the world with after sale service.

 

3. How to provide after-sales service ?

 

For India and the market aroud India, we have two Indian loal engineers, they can provide service in time.

 

For South America market, we have one engineer there to provide service. 

 

For other market, we have the engineer team with 10 - 20 years experience, they will go to foreign customers' factory to install machine, train workers and provide after sale service in time. 

 

Since the virus of the whole world, Our engineers are restricted to many countries in the world. So we provice installation service and trainning work online by Wechat, Whatsapp and so on. Once the world has a better suitation, our engineer will go to check our machines again.

 

4. How to package production line ?

 

One set of IG line normally needs two containers when shipping to foreign country, 2 pieces of 40HQ containers.

 

5. Details of Insulating glass production line : 

 

• Insulating glass production line has 7 sections:

01 transfer section;

02 washing machine;

03 discharge section;

04 inspection and installation section;

05 transfer section;

06 pressing and filling section;

07 discharge section.

 

 

• 01 transfer section

Coating detection mechanism, automatic detection of offline Low-e film

 

• 02 washing machine

 

Main feature:

 

• Using 6 pieces of soft brushes with 0.1mm soft hair, can wash low-e glass

• New air knife uses aluminum profile (Duckbill Air Knife), the size of the air outlet is adjusted by the aluminum profile duck beak. This can reduce the number of adjusting screws, ensure that each screw is not loose, and avoid the resonance of the air knife.

• The air knife can automatically adjust the width of the air knife according to the thickness

• The operation box with washing speed display, can accurately display washing speed (8-10m)

• Water tank automatic temperature control, water replenishing system

• European silencer system

• Stainless steel material

 

• 03 discharge section

 

• Storage glass

 

• 04 inspection and installation section

 

The new structure of this section is changed to an inline beam lifting structure (double beam). It is easy to inspect and wipe the glass.

 

• 05 transfer section

 

• Automatic measurement of glass thickness. It can be used according to actual needs when working.

 

• 06 pressing and filling section

 

Main feature:

 

• Ultra-long glass can be compressed by twice

• Adopts conveyor belt to transfer glass, use servo motor to press glass

• The pressing plate can be opened for easy maintenance

• Pressing board with adjustable structure to guarantee long-lasting service life

 

• 07 discharge section

 

• Storage glass

• Can be connected to sealing machine

 

Electrical parameters

 

NAME	ORIGIN	BRAND
PLC	Germany	SIEMENS
Low voltage electrical appliance	Germany	SIEMENS
Frequency converter	Germany	SIEMENS
Servo motor for step glass	Japan	FUJI
Photoelectric switch	Germany	SICK
Micro Switch	Taiwan	TEND
Button and indicator light	France	SCHNEIDER
Touch screen	Taiwan	WEINVIEW
Intermediate relay	Japan	OMRON
Brush motor	China	QINGHUA
Water pump	China	LINGXIAO
Guide	Taiwan	HIWIN
Pneumatic Components	Taiwan	AIRTAC

 

Pictures of Jumbo size automatic insulating glass production line

Related Production of LIJIANG GLASS

 

 

. Smart Vertical Edge Deleting Machine LJCM2545

 

Main feature

 

• Two-way glass access

• Automatically measure size

• Automatically distinguish low-e surface

• Edge deletion is adjustable

• The head can be rotated 360°

• Safe and full automatic device

• PLC control system, touch screen interface

• Six servos control system

• Intelligent control system, can recognize batch processing

 

Technical data

 

Max. glass processing size	2500*4500mm
Min. glass processing size	400*280mm
Glass thickness	3-15mm
Diameter of grinding wheel	200mm
Conveyor height	500mm
Edge deleting width	10-50mm
Transmission speed	1. 29m/min
Edge deleting speed	2-29m/min
Abrasive wheel width	10/12/15mm
Glass thickness	3 - 15mm
Grinding wheel speed	0~3000r/min
Total air consumption	100L/ min
Air pressure	≥0.8MPa
Total power	3P 380V 50Hz 3.35KW
Dimension	Dimensions :9700×2500×3400mm
Total weight	3700KG

 

Electrical parameters

 

NAME	ORIGIN	BRAND
Servo motor	Taiwan	TAIDA
PLC	Taiwan	TAIDA
Pneumatic component	Taiwan	AAIRTAC
Low pressure electricity	Germany	SIEMENS
Circuit breaker	Germany	SIEMENS
Sensor switch	Korea	AUTONICS
Approach switch	Korea	AUTONICS
Limit switch	Taiwan	TEND
Connector	Germany	SIEMENS
Frequency converter	France	SCHNEIDER
Main Button	France	SCHNEIDER
Intermediate relay	Japan	OMRON

 

 

Vertical Insulating Glass Sealing Robot LJTJ2540 

 

Main Features

 

• Min & Max glass sizes can be optional

• Adopt 8 servo motors

• Adopt Japan servo control system with stable performance

• Automatically measure glass size, glue depth and glue speed with linear adjustment

• Adopt timing belt to keep smooth convey with accurate position

• Spares are produced with high standardization and high precision, ensure the machine can be used with long-term working

• The glass corners are full without air bubbles, smooth surface, no need to

• Full automatic and high-efficiency machine

• Automatically repair glass corners with beautiful surface

• Smooth convey without scratch and pollution

• Single-function parts are equipped with manual functions, easy adjustment

• Can coating more than 8 kinds of shaped glass, include Semicircle. Trapezoidal. Parallelogram. Circular. Polygon, etc (Optional)

• Seal stepped glass fully at once (Optional)

• Can seal stepped IG with four sides (Optional)

• Adopts double pumps device to use two kinds of different sealants, such as silicone, polysulfide and silicone structural sealant (optional)

 

Technical data

 

Max. glass size	2500*4000mm (Optional)
Min. glass size	300*300mm
Glass thickness	12-50mm
Working speed	5-40m/min
Air pressure	≥0.6MPa
Squeeze pressure	32MPa
Voltage power	380V 12kw
Overall dimension	11000*2000*3500mm

 

Electrical parameters

 

NAME	ORIGIN	BRAND
Servo motor	Japan	YASKAWA
Servo driver	Japan	YASKAWA
CPU	Japan	YASKAWA
Low voltage component	Germany	SIEMENS
Guideway	Taiwan	HIWIN
Switching power supply	Taiwan	MW
Sensor switch	Korea	AUTONICS
Pneumatic component	Japan	SMC
Touch screen	China	GAOSHAN
Servo motor	Japan	YASKAWA
Servo driver	Japan	YASKAWA

 

Introduction of LIJIANG GLASS