Jumbo Size Double Glazing Production Line Insulating Glass Equipment

Jumbo size Double Glazing Insulating Glass Production Line For window and doors

Main feature of Jumbo Size Double Insulating Glass Production Line with automatic gas filling

1, Loading part 

To Avoid the low-e Glass put inverse side and Leave wheel marks or scratch low-e Coating We use coating inspection -metal film conductive (other company use Photoelectric detection, hard to recognize for higher transparent film coating)

(Nylon and Polyurethane + metal column

2, Washing and Drying part 

* Three pairs soft brushes can wash low-e glass and normal glass , the diameter is less than 0.1mm.

* Materials are stainless steel.

* Wind knife is float design , it always keep the right and suitable distance 3mm between the glass surface and wind knife (Same like LISEC structure(Remark: 3mm is the best drying distance)

There is a universal joint device.When the glass thickness was changed, the air knife can move forward and backward to adjust the distance, so that the relative distance between the wind knife and the glass is constant, so as to avoid the damage to the glass film due to the change of the glass thickness.

* The front and back side squeeze-wheel are all actively move and convey. No mater the glass size is big/ small/thick/thin (8mm) , it all guarantee the glass pass through smoothly.(Same like LISEC)

3, Detecting part

4, Assembly part

Built-in beam lifting structure (double beams)Convenient for detect and wipe the glass

5, Gas filling and pressing part

1, Thickness measurement测厚: the cylinder drives the electronic ruler to measure the glass thickness and aluminum frame width, to provide parameters for inflation and servo pressing

2, Synchronous belt beam moving :synchronous belt beam will move according to the glass thickness and aluminum frame width to ensure that the inflation hole has been between the first and second glass aluminum frame to inflate the gap (value come from DC push rod and electronic ruler)

3, Input the argon gas concentration into touch screen according to customer required

4, Display Function : touch screen will display whole argon gas filling processing , you will know very clear how much already argon gas filed inside

E, GAS filling from bottom 

( Old type)

The pressing part was divide into 4 parts (per 800mm), when the small size glass(less than 800mm) pass through the pressing and gas filling section ,only one part work.

If more than 800mm but less than 1600mm,it will two parts work, no need the whole press and gas filling section work. it can save the argon glass.

F, Side seal way is following sealing(new type)

(machine side have one oxygen sensor with 7-8 detect points.

G Adjustable Pressing Parts 

1, There have stress after welding in the Pressing frame ,So out-of -shape problems is inescapable after using some time(machine can not press DGU properly, evenly and tightly )

For this uneven inescapable issue, here are our solution

• we all do the aging treatment , it’s the stress-remove by vibration failure device.The important is We design the 74 points on the backbord, if there have any out-of shape problems we can adjust easily at any time.

2, Lead screw pressing

H Air-support conveyors (optional function)

Guarantee the DGU inside clean without wheels marks

After washing and before pressing are all air support

I Electricity components 

We are using Germany simens/ japan yaskava

Main components list

Technical data

Aluminum Spacer bending machine

l 1*1m spacer frame was bend w 20s.

The error of spacer frame angle is within withib 10 um ,1mm=100 um

Size error 1mm

Shaped

l Can bend aluminum spacer /technoform /Alupro /thermix/

l Spacer automatically connect and cut.

l Machine automatically stop when the spacer use up.

l Support continuous bending , automatically avoid spacer connection while bending and cutting

l Automatically connect the spacer -connector

l Remote control function

l USB input function ,it can read the excel data directly

l Spare parts of all machine have ID code ,convenient for after-sale service

l Heavy duty connectors ,convenience and safety for installation and debugging

l Magnetic valve use Taiwan Airtac

l German Siemens plc control systerm

l Japan Fuji servo control system

l 12 storage spacer units (option)

l Swisspacer/ Stainless Steel /Allmetal Stainless Steel /option)

(Stainless steel and warm edge spacer can not exist at one time )

l Drill hole for gas filling(option)

l Spacer inkjet printing ,various color is available for company logo or production date(option)

l Laber printing (option)

l Scanner scan two-dimension code ,bar code (option)

l Separate Pressing Wheel for arc frame, more accurate than the bending tool

Especially for Hexagon and Octagon frame (optional )

l ERP (optional)

Remark : Bending tool

*For rectangle frame there have three size (6A/9A/12A)was complimentary

Other size need pay extra 42$/per size

* For Circle ,Hexagon and Octagon frame , 300$/per size

Main technical parameter

Spacer Bending machine main components

LJTJ Vertical Insulating Glass Sealing Robot

Main feature

• Whole machine adopt man-machine interface, the operation is more convenient and intuition with the simplified thinking design interface.
• The glass edge and corner is full without air bubbles, smooth surface, no need to pare the corner the condition that the glass are cut levelly and without dislocation after combined.
• High automation, high efficiency, suitable for glass deep processing enterprise to use.
• Can use two sets of independent sealant supply system( including the mixing device), two kinds of sealants switch in one-key operation easily.(optional)
• Servo control system adopts world famous brand (Japan Anchuan), the performance is stable
• Synchronous belt transmission to make the glass being transferred smoothly with accurate positioning
• The spare parts are produced with high standardization and high precision, ensure the machine can be used with long-term stability.
• Support three layer glass sealant
• Automatic identification of glass size, glue, glue speed linear adjustment
• Automatic angle correction function, appearance is beautiful
• Alue supply system adopts Japan SMC cylinder, supply stability, the stability is good
• Beautiful appearance generous, glass transfer smoothly no scratch, no pollution
• Separate all equipped with manual functions, convenient adjustment
• All size glass gluing fully at a time
• It can glue the shapped glass , step glass .