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Product Details:
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| Brand Name: | LIJIANG | Insulating Glass Thickness: | 5cm |
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| Dimension(L*W*H): | 23000mm*3000mm*3500mm | Max.glass Size: | 2500*5000mm |
| Min.glass Size: | 300*450mm | Glass Thickness: | 3-15mm |
| Weight: | 5000Kg | Voltage: | 380V 50Hz |
| Voltage: | 380v | Total Power: | 41kw |
| Washing Speed: | 15m/min | Brushes: | 6 |
| High Light: | 15m/Min Insulating Glass Production Line,15m/Min Insulating glass washing machine,glass washing machine For Window |
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1, Loading part
To Avoid the low-e Glass put inverse side and Leave wheel marks or scratch low-e Coating We use coating inspection -metal film conductive (other company use Photoelectric detection, hard to recognize for higher transparent film coating)
(Nylon and Polyurethane + metal column
2, Washing and Drying part
* Three pairs soft brushes can wash low-e glass and normal glass , the diameter is less than 0.1mm.
* Materials are stainless steel.
* Wind knife is float design , it always keep the right and suitable distance 3mm between the glass surface and wind knife (Same like LISEC structure(Remark: 3mm is the best drying distance)
There is a universal joint device.When the glass thickness was changed, the air knife can move forward and backward to adjust the distance, so that the relative distance between the wind knife and the glass is constant, so as to avoid the damage to the glass film due to the change of the glass thickness.
* The front and back side squeeze-wheel are all actively move and convey. No mater the glass size is big/ small/thick/thin (8mm) , it all guarantee the glass pass through smoothly.(Same like LISEC)
3, Detecting part
4, Assembly part
Built-in beam lifting structure (double beams)Convenient for detect and wipe the glass
5, Gas filling and pressing part
1, Thickness measurement: the cylinder drives the electronic ruler to measure the glass thickness and aluminum frame width, to provide parameters for inflation and servo pressing
2, Synchronous belt beam moving :synchronous belt beam will move according to the glass thickness and aluminum frame width to ensure that the inflation hole has been between the first and second glass aluminum frame to inflate the gap (value come from DC push rod and electronic ruler)
3, Input the argon gas concentration into touch screen according to customer required
4, Display Function : touch screen will display whole argon gas filling processing , you will know very clear how much already argon gas filed inside
E, GAS filling from bottom
( Old type)
The pressing part was divide into 4 parts (per 800mm), when the small size glass(less than 800mm) pass through the pressing and gas filling section ,only one part work.
If more than 800mm but less than 1600mm,it will two parts work, no need the whole press and gas filling section work. it can save the argon glass.
F, Side seal way is following sealing(new type)
(machine side have one oxygen sensor with 7-8 detect points.
G Adjustable Pressing Parts
1, There have stress after welding in the Pressing frame ,So out-of -shape problems is inescapable after using some time(machine can not press DGU properly, evenly and tightly )
For this uneven inescapable issue, here are our solution
2, Lead screw pressing
H Air-support conveyors (optional function)
Guarantee the DGU inside clean without wheels marks
After washing and before pressing are all air support
I Electricity components
We are using Germany simens/ japan yaskava
Aluminum Spacer bending machine
l 1*1m spacer frame was bend around 17s.
The error of spacer frame angle is within 0.1mm.
l Can bend aluminum spacer /technoform /Alupro /thermix/
l Spacer automatically connect and cut.
l Machine automatically stop when the spacer use up.
l Support continuous bending , automatically avoid spacer connection while bending and cutting
l Automatically connect the spacer -connector
l Remote control function
l USB input function ,it can read the excel data directly
l Spare parts of all machine have ID code ,convenient for after-sale service
l Heavy duty connectors ,convenience and safety for installation and debugging
l Magnetic valve use Taiwan Airtac
l German Siemens plc control systerm
l Japan Fuji servo control system
l 12 storage spacer units (option)
l Swisspacer/ Stainless Steel /Allmetal Stainless Steel /option)
(Stainless steel and warm edge spacer can not exist at one time )
l Drill hole for gas filling(option)
l Spacer inkjet printing ,various color is available for company logo or production date(option)
l Laber printing (option)
l Scanner scan two-dimension code ,bar code (option)
l Separate Pressing Wheel for arc frame, more accurate than the bending tool
Especially for Hexagon and Octagon frame (optional )
l ERP (optional)
Remark : Bending tool
*For rectangle frame there have three size (6A/9A/12A)was complimentary
Other size need pay extra 42$/per size
* For Circle ,Hexagon and Octagon frame , 300$/per size
Main technical parameter
| Max.bending size | 2000*2000mm |
| Min.bending size | 250*200mm |
| Aluminum spacer width | 6-27A |
| Arc Radius | 60°-150° |
| 6A-16A | |
| Dimensional error: | ≤±0.5mm |
| Angle error | ≤±1º |
| 1m*1m aluminum spacer | 17s |
| Air supply | ≥0.65MPa |
| Total power | AC220/380V 50Hz 2.5KW |
| Dimension | 10500mm*2200mm*2600mm |
Spacer Bending machine main components
| NAME | BRAND |
| PLC | GERMAN SIEMENS |
| Low voltage electrical apparatus | GERMAN SIEMENS |
| Servo motor | GERMAN SIEMENS |
| Servo driver | GERMAN SIEMENS |
| Relay | JAPAN OMRON |
| Triplet | Taiwan AIRTAC |
| Cylinder | Taiwan AIRTAC |
| TOUCH SCREEN | Taiwan WEINVIEW |
| Switch power | Taiwan TEND |
| GUIDE | Taiwan TBI |
| Solenoid valve | Taiwan AIRTAC |
| Sensor | KOREA AUTONICS |
Sealing robot
² Application
LJTJ2535/LJTJ2025 is the latest automatic vertical insulating glass sealing robot. It is used to coat double glazed glass through mixing the A component and B component together according to a certain percentage. Applied to double/triple/shaped and stepped glasses (Optional) with stable performance and easy operation.
1, Mechanical head is placed in front
Achieve the real connection with IG line when doing stepped glass.
2, Storage Function
It can store three pieces of insulating glasses on the three belts ( less than 1.8m.), it need 2 more sets servo motors, control systems.
3, Eight Servos
The robot uses eight YASKAWA servos, four of them control transmission parts, in the another four servos, they control sucker, lifting, driving and Forward & backward movement and rotating.
Single Glue System
Equipped with single A component and single B component.
Double Glue Systems(option )
Equipped with two sets of A components and two sets of B components, which can be used for two kinds of sealants, such as silicone rubber, polysulfide rubber and silicone structural adhesive.
Double /triple Shaped / stepped glass Function (Optional)
With the development of updating technology, the sealing robot can coat eight shaped glasses according to the glass market.(but it’s optional function , before order this function should confirm manufacturer)
Electric proportional valve: the rubber nozzle fit the glass gap is more perfect and stable.
Pump A &Pump B
Use Taiwan-Airtac
The glass edge and corner is full without air bubbles, smooth surface, no need to pare the corner
Synchronous belt transmission
to make the glass being transferred smoothly with accurate positioning
Electric and compressed air switch valve: Ensure electrical automatic switch, stable performance and uniform coating.
Contact Person: Rose
Tel: +86 18678875966
Fax: 86-0531-85960498
