Jumbo Size Double Glazing Insulating Glass Production Line For Washing And Pressing

Jumbo size Double Glazing Insulating Glass Production Line For Washing And Pressing

 

Main feature of Jumbo Size Double Insulating Glass Production Line with gas filling

 

●The washing machine adopts SS material and waterproof device

●Water tank with automatic temperature control and water washing system

● Air heating system

●Air Fan automatic start and stop setting

●Noise reduction system

●Online display of washing speed

●Intelligent intermittent work, saving energy

●Germany Siemens PLC control system,touch screen interface

●Automatic identification of coated and Low-E glass

●3pair soft brushes can wash online and offline Low-E glass

●Adjustable pressing board to keep the plate pressing surface straight

● Connection mode of aviation plug

●Applicable to produce triple IG and shaped IG

Options

● Pre-washing

●Automatically accurate positioning for 3 or 4 side step IG

●Automatic Gas filing can set gas value and display the process of filing online with high gas concentration

 

 

1. What does our company do ?

LIJIANG GLASS is the manufacturer in Jinan city, China since 2012 year. We make the IG line, sealing robot, spacer bending machine, desiccant filling machine, butyl extruder machine and so on, porviding machines for all over the world with after sale service.

 

2. What is the IG line ?

The IG line is calles insulating glass processing line, it includes glass washing machine, spacer frame installation and glass pressing machine. We normally have 2000*2500, 2500*3500, 2500*4000 ,2500*4500 and 3300*7000 IG line. The types of the IG line are without filling argon and with filling argon gas. There are also two special IG lines, air floating IG line and super fast IG line (washing and pressing two IG units together).

 

3. How to package production line ? 

One set of IG line normally needs two containers when shipping to foreign country, 2 pieces of 40HQ containers. 

 

4. How to provide after-sales service ? 

Since the virus of the whole world, Our engineers are restricted to many countries in the world. So we provice installation service and trainning work online by Wechat, Whatsapp and so on. Once the world has a better suitation, our engineer will go to check our machines again.

 

For South America market, we have one engineer there to provide service. 

 

For India and the market aroud India, we have two Indian loal engineers, they can provide service in time.

 

 

For other market, we have the engineer team with 10 - 20 years experience, they will go to foreign customers' factory to install machine, train workers and provide after sale service in time. 

 

 

5. The details of the IG line : 

 

Main Features:

• The line has 7 sections:

01 transfer section;

02 washing machine;

03 discharge section;

04 inspection and installation section;

05 transfer section;

06 pressing and filling section;

07 discharge section.

 

Details introduce of the LJBZ3370

• 01 transfer section

Coating detection mechanism, automatic detection of offline Low-e film

• 02 washing machine

Main feature:

• Using 6 pieces of soft brushes with 0.1mm soft hair, can wash low-e glass

• New air knife uses aluminum profile (Duckbill Air Knife), the size of the air outlet is adjusted by the aluminum profile duck beak. This can reduce the number of adjusting screws, ensure that each screw is not loose, and avoid the resonance of the air knife.

• The air knife can automatically adjust the width of the air knife according to the thickness

• The operation box with washing speed display, can accurately display washing speed (8-10m)

• Water tank automatic temperature control, water replenishing system

• European silencer system

• Stainless steel material

 

• 03 discharge section

• Storage glass

• 04 inspection and installation section

The new structure of this section is changed to an inline beam lifting structure (double beam). It is easy to inspect and wipe the glass.

• 05 transfer section

• Automatic measurement of glass thickness. It can be used according to actual needs when working.

• 06 pressing and filling section

 

Main feature:

• Ultra-long glass can be compressed by twice

• Adopts conveyor belt to transfer glass, use servo motor to press glass

• The pressing plate can be opened for easy maintenance

• Pressing board with adjustable structure to guarantee long-lasting service life

• 07 discharge section

• Storage glass

• Can be connected to sealing machine

6.PARAMETER of Automatic Jumbo Size Double Insulating Glass Production Line with gas filling fuction

 

Unit		LJBZ3370
Voltage		380V50Hz3P
Total power	KW	54.5
Washing speed	m/min	2-10
Maximum working speed	m/min	45
Minimum glass size	mm	450*280
Maxmum glass size	mm	3300*7000 3000*3000 (Double press)
Flat glass thickness	mm	3-30
Washing brushes	Pieces	6
Maximum thickness of insulating glass	mm	80
Total gas consumption	L/min	1500
Conveyer roll height	mm	520
Dimension 尺寸(L*W*H)	mm	47200*3500*4500

Electrical parameters

NAME	ORIGIN	BRAND
PLC	Germany	SIEMENS
Low voltage electrical appliance	Germany	SIEMENS
Frequency converter	Germany	SIEMENS
Servo motor for step glass	Japan	FUJI
Photoelectric switch	Germany	SICK
Micro Switch	Taiwan	TEND
Button and indicator light	France	SCHNEIDER
Touch screen	Taiwan	WEINVIEW
Intermediate relay	Japan	OMRON
Brush motor	China	QINGHUA
Water pump	China	LINGXIAO
Guide	Taiwan	HIWIN
Pneumatic Components	Taiwan	AIRTAC

 

Other Insulating Glass Equipment of our company:
1.Spacer Bending Machine

Main feature

• Adopt Siemens PLC control system, touch screen interface

• Siemens servo control system

• Four spacer size storage units

• Automatically cut and feed aluminum spacers

• Auxiliary function of adjustment for bending large aluminum frame

• Aluminum spacers are available in different sizes and sizes

• Bend shaped spacer frames continuously

• Separated guard board outside of bender

• Automatically avoid the connection while bending and cutting

• Pause and Reset device for handling equipment failures

 

• USB input function, read the excel format file directly etc (Optional)

• Spacer printing code function (Optional)

• Printing label sticker function (Optional)

• Can bend aluminum spacer and stainless steel ( Optional)

• Automatic drill gas filling hole (Optional)

• Connect to ERP system (Optional)

 

Technical data

Max. bending size	2000mm*2000mm (2500*2500mm)
Min. bending size	250mm*200mm
Aluminum spacer width	5.5-27mm
Dimensional error	±0.5mm
Angle error	±1º
Processing speed	≤26s
Air supply	≥0.65MPa
Total power	AC220/380V 50Hz 2.5KW
Dimension	10500mm*2200mm*2600mm

2.Glass Washing Machine

Main feature:

• Using 6 pieces of soft brushes

• Wash online and offline low-e glass, automatically recognizes Low-e film

• Washing part adopts the design of upper and lower layered structure

• Adopt variable frequency fan, energy efficient, good cleaning effect

• The air knife can automatically adjust the width of the air knife according to the thickness

• Using intelligent intermittent energy-saving working methods

• Hierarchical type washing system

• Water tank automatic temperature control, water replenishing system

• European silencer system

• 304 stainless steel materials

3.Desiccant Filling Machine

Main feature

• Adopt Siemens PLC control system

• Touch screen interface, easy operation

• The height can be adjusted according to the size of spacer frame

• Automatically loading and replenish desiccant

• Filling time can be adjusted

• Automatically drilling, filling and sealing

• Core parts are imported brands

• Arc frame (optional)

• Fill large particle molecular sieve (Optional)

 

Technical data

 

Max. frame size	2000mm*2000mm (2500mm*2500mm)
Min. frame size	300mm*250mm
Aluminum specifications	6A- 27A
Air source	≥0.65MPa
Power supply and power consumption	AC220V 50Hz 1KW
Molecular sieve diameter needed	0.5-0.8mm
Dimension	1100mm*1100mm*3600mm

4.Butyl Extruder Machine

Main feature

• Adopt Siemens PLC control system, touch screen interface

• Siemens servo control system

• Four spacer size storage units

• Automatically cut and feed aluminum spacers

• Auxiliary function of adjustment for bending large aluminum frame

• Aluminum spacers are available in different sizes and sizes

• Bend shaped spacer frames continuously

• Separated guard board outside of bender

• Automatically avoid the connection while bending and cutting

• Pause and Reset device for handling equipment failures

 

• USB input function, read the excel format file directly etc (Optional)

• Spacer printing code function (Optional)

• Printing label sticker function (Optional)

• Can bend aluminum spacer and stainless steel ( Optional)

• Automatic drill gas filling hole (Optional)

• Connect to ERP system (Optional)

 

Technical data

Max. bending size	2000mm*2000mm (2500*2500mm)
Min. bending size	250mm*200mm
Aluminum spacer width	5.5-27mm
Dimensional error	±0.5mm
Angle error	±1º
Processing speed	≤26s
Air supply	≥0.65MPa
Total power	AC220/380V 50Hz 2.5KW
Dimension	10500mm*2200mm*2600mm