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Product Details:
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| Production Nam: | Insulating Glass Processing Line | Power: | 40kw |
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| Max Glass Size: | 2500*3500mm | Max Filling Gas Size: | 2500*3200mm |
| Glass Thickness: | 3 - 18mm | Insulating Glass Thickness: | 60mm |
| Motor: | Simens | Gas Content: | >90% |
| Highlight: | double glazing production,insulating glass line |
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Insulating Glass Processing Machine With Pressing and Filling double IG units
LJBZ2535DG Insulating Glass Processing Machine With Pressing and Filling double IG units
The automatic insulating glass processing line is used to making double glass, triple glass and step glass for windows, doors, buildings, ships, high-speed train windows and so on. Insulating glass processing line contains the glass washing machine, the pressing and filling gas machine. Now, we have normal IG line without filling gas, IG line with filling gas, IG line with air floating and super fast speed IG line with filling gas.
Main Features:
• The line has 7 sections: 01 transfer section; 02 washing machine; 03 discharge section; 04 inspection and installation section; 05 transfer section; 06 pressing and filling section; 07 discharge section
• PLC control system, touch screen interface
• Using Siemens servo motors
• Applicable to produce double glass, triple glass
• Step glass with optional edges and shaped glass
• Can fill argon gas automatically
Air-floating technology to transfer glass. To prevent the glass from being contaminated by wheels and leaving traces to improve the IG production’s high quality (Optional)
• Pressing and filling 2 pieces of IG units, totally 8 sections(Optional)
Main Features
• Two pieces of IGU could be pressed and filled gas in once time, each IGU could fill argon gas over 90%
• Can be better prevented the pressing part to be out of shape by pressing two pieces of IGU in once time. Can reach 27s for each 1m*1m double glass, improving work efficiency highly
• High-speed IG processing line, we have obtained patent rights in China in 2019
• Solving the problem of waiting for working on the sealing robot. Installing two spacer frames for two IGU by one workman
• Automatically measuring glass size and labeling (labeling can be allowed before pressing and after pressing) with ERP system (Optional)
• From transfer part to pressing part, each part is divided
• Suitable for mass production in a factory. Ultra-fast speed
Details introduce of the LJBZ2535
• 01 transfer section
Coating detection mechanism, automatic detection of offline Low-e film
• 02 washing machine
Main feature:
• Using 6 pieces of soft brushes with 0.1mm soft hair, can wash low-e glass
• Pre-washing (Optional)
• New air knife uses aluminum profile (Duckbill Air Knife), the size of the air outlet is adjusted by the aluminum profile duck beak. This can reduce the number of adjusting screws, ensure that each screw is not loose, and avoid the resonance of the air knife.
• The air knife can automatically adjust the width of the air knife according to the thickness
• The operation box with washing speed display, can accurately display washing speed (8-10m)
• Water tank automatic temperature control, water replenishing system
• European silencer system
• Stainless steel material
• 03 discharge section
• Storage glass
• 04 inspection and installation section
The new structure of this section is changed to an inline beam lifting structure (double beam). It is easy to inspect and wipe the glass
• 05 transfer section
• Automatic measurement of glass thickness. It can be used according to actual needs when working.
• 06 pressing and filling section
Main feature:
• Ultra-long (2500mm*3500mm) insulating glass can be compressed twice
• Adopts conveyor belt to transfer glass, uses servo motor to press glass
• The pressing plate can be opened for easy maintenance
• Pressing board with adjustable structure to guarantee long-lasting service life
• Automatically fill argon gas with significant sealing effect, higher argon content
• Set zones to fill different size of glass with follow-up sealing method reduces argon loss
• Can set gas value and show the process of filling gas on the touch screen
• Fast reacting sensor for permanent control of gas filling process
• Gas concentration can reach more than 90%
• No need to drill holes on the spacer frame
• Standard gas is Argon gas
• 07 discharge section
• Storage glass
• Can be connected to sealing machine
Technical data
| Max. glass size | 2500mm*3500mm |
| Max glass size for filling gas | 2500mm*3200mm |
| Min. glass size | 280mm*450mm |
| Glass thickness | 3-15mm |
| Insulating glass thickness | 60mm |
| Glass washing speed | 2-10m/min |
| Glass conveyor speed | 45m/min |
| Washing brushes | 3 pairs of soft brushes with 0.1mm hair |
| Water supply | Water consumption:0.5t/h conductivity:40μs/cm |
| Air supply | Flow: 0.8m/min |
| Air pressure | ≥0.8MPa |
| Total power | 3P 380V 50HZ 40KW |
| Dimension | 23500*3500*3700mm |
| Weight | 6500kg |
Electrical parameters
| NAME | ORIGIN | BRAND |
| Servo motor | Germany | SIEMENS |
| PLC | Germany | SIEMENS |
| Low voltage electrical appliance | Germany | SIEMENS |
| Frequency converter | Germany | SIEMENS |
| Transfer motor | Taiwan | LINHAI |
| Brush motor | Taiwan | LINHAI |
| Water pump | China | LINGXIAO |
| Guide | Taiwan | HIWIN |
| Pneumatic Components | Taiwan | AIRTAC |
| Electric gauge | China | MIRAN |
| Photoelectric switch | Germany | SICK |
| Micro Switch | Taiwan | TEND |
| Button and indicator light | France | SCHNEIDER |
| touch screen | Taiwan | WEINVIEW |
| Intermediate relay | Japan | OMRON |
| IG line with gas filling online | ||
Contact Person: Miss. Rose
Tel: +86 18678875966
Fax: 86-0531-85960498
