Durable Vacuum Insulating Glass Production Line 50 Mm PLC Control System

Durable Vacuum Insulating Glass Production Line 50 Mm PLC Control System

Application:

LJBZ2535 (G) is made of four sections mainly, the transfer section, the washing section, the inspection section and the pressing section, totally it has 23.5m. It uses advanced technology ( from Italy and Bystronic) to make high-quality and variety IG automatically, such as double glass, triple glass, shaped glass and stepped glass. Automatically filling argon gas online with more than 95% rate by high filling speed. 

Stepped glass (Optional)

It also can make stepped glass ( four sides) with a servo motor.

Parameters:

​High - speed filling argon gas online

Automatically filling argon gas with 22s for one piece of double glazing glass. Can set and display the gas value on the screen according to our request. Such as 85%,88%,90%,95%....

We can observe the argon content and filling speed intuitively, providing guarantee for the production of high quality insulating glass

In China, the minimum requirement for argon content is 85%. The 90% content is the most basic value. Based on more customers pursuing higher argon content. We invited famous American argon detector experts to test for us on site. As a result, our argon content reached 97.3%, which fully demonstrated our company's pursuit of high technology.

Details display:

1.Low-e glass sensor

This sensor is installed before washing machine.It can automatically recognize Low-e glass,preventing the glass from dropping Low-e surface.

2.Conveyor roller

The transfer wheel in the washing and drying section : The front and back transfer wheel are all moved, all actively transferred. It can guarantee the big size glass and thick glass pass through smoothly.

3.Washing&Drying machine

The whole washing &drying machine adopts 304 stainless steel,including the plate and interior spare parts. And some slider block are copper.

Washing part

The washer has 3 pair of brushes, which are all soft brushes, washing flat glass, tempering glass and Low-e glass. The soft brush has a diameter of less than 0.1mmde bristles, which will never damage glass, especially for low-e glass .

We use the genuine materials.The thickness plate can up to 4mm and the interior plate can be 8mm.The equipment performance is better and the service life is much longer.

Noise reduction device

The noise can be controlled below 90 decibels by using nylon gear and sponges.

Water heating system

It also uses 304 SST and adopts air heating system.

Drying part

Frequency wind knife

1)Here we can see there are two set of switches and frequency. It can be divided into up&down two parts and adopts frequency knife.The two parts will work at the same time when drying a large size of glass (height>1.5m). While there is only down-parts drying for the small size glass (height<1.5m), saving much energy.

How much you will save the electricity ?

1 hour will save 1.5$, 1 day save 36$, one month save 1080$, one year 12960$.

A universal joint device

There is a universal joint device.When the glass thickness was changed, the wind knife can move forward and backward to adjust the distance, so that the relative distance between the wind knife and the glass is constant, so as to avoid the damage to the glass due to the change of the glass thickness.

Transferring actively

There are wheels on both sides of the bottom of the glass to actively transfer the glass so the transmission speed is faster, and the large size or small size glass can be passed quickly.

4. Press part

Pressing way

It presses IGU by hydraulic station with pressure, it guarantees the precise pressure.

Energy saving of pressing function

It adopts 3 micro switches,which divide the pressing part into 4 sections.

Each micro switch receives the signal and adds a part of the working area. When the corresponding micro switch is not touched, the region does not work.

• When glass L ≤ 1.5m Part 1 work.
• When glass L =1.5m-2.3m Part 1 & Part 2 work.
• When glass 2.3m < L < 3.2m Part 1, Part 2 & Part 3 work.
• When glass 3.2m = L ≤ 4m All parts work together.

72 or 88 Adjustable points for the pressing board

In the first step, we adopt CNC planer to process the pressing board, eliminate stress and ensure that the

board is not deformed in 10 years. However, by cooperating with Bystronic company, we have added 72 or 88 adjustable points in the plate section, which can be adjusted automatically to keep the board straight, no need to adjust manually. This is unique technology in China.

As we know, the press plate will be out of shape after long time using.So its pressing performance will be dramatically reduced.With these points, it can automatically adjust the flatness of the pressing section, so that it can ensure stable performance.

1. Question : Are you a manufacturer?

Answer: LIJIANG AUTOMATION EQUIPMENT CO.,LTD is a professional manufacturer in Jinan, China. Making INSULATED GLASS PROCESSING MACHINER. Including Insulating Glass Production Line, Automatic Sealing Robot, Automatic Low-e Glass Edge Deleting Machine, Automatic Spacer Bending Machine, Automatic Desiccant Filling Machine, Automatic Butyl Extruder Machine and some manual equipment. Such as Two Pump Sealant Extruder Machine, Freezer, Rotating Table, Edge Grinding Machine and so on.

2. Question:What is LIJIANG GLASS special advantages?

Answer: LIJIANG GLASS always adopts new technology to update IG machinery. Always cooperating with Europe and America famous IG experts to make the best and high-quality machines. 1. The technicians team and engineers are very experienced with more than 20 years in this field. For IG line, we cooperate with Europe famous company - BYSTRONIC to make a special design for IG pressing part, which can keep the pressing board straight all the time, no need to be adjusted by manual. 2. The most electric parts on each IG machines are used SIEMENS BRAND, some parts also import from Japan and Korea to install. Whats’ more, LIJIANG has its own spares processing center, so that many customers buy wearing spares on IG machines here with high quality and low price.

3.Question: What is the after-sale service?

Answer: LIJIANG GLASS is famous not only the good machines, but also the best after-sale service. Customers know that LIJIANG service center opens to customer in 24 hours a day, no weekend time. Once customer has a little problem, we can help them deal with it as soon as possible by call or video, also there are some professional engineers working in customers country to help them. Even our agents have their own service center in different countries.

4.Question: What is the guarantee?

Answer: Normally, each machine from LIJIANG GLASS has one- year’s guarantee time. During the time, any part gets wrong, LIJIANG provide the service and spares for free ( except wearing parts). Before delivering goods, LIJIANG always provides one set of spares for each machine to customer without any payment.

5. Question: Can you fill gas over 90% and doesn't leak argon gas?

Answer: LIJIANG GLASS IG line can set the gas value and display it on the touch screen directly. In China, the minimum requirement for argon content is 85%. The 90% content is the most basic value. Based on more customers pursuing higher argon content. We invited famous American, Germany and Italy argon detector experts to test for us on site. As a result, our argon content reached 97.3% within 24 hours, which fully demonstrated our company's pursuit of high technology.In pursuit of high quality, we have further developed rapid filling way, 1 piece of IGU (1m*1m) needs only 22s.