Product Details:
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Name: | IInsulating Glass Production Line | Material: | Stainless Steel |
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Application: | IG Glass | Length: | 18 - 23.5m |
Width: | 2.5 - 3.5m | Low-e Glass: | Available |
Highlight: | glass processing machines,double glazing production |
Multi Function Tempered Insulating Glass Production Line With Speed Change Device
LJBZ IG line consists of four sections, transfer section, washing section, inspection section and pressing section. Insulating glass production line consists of four sections, transfer section, washing section, inspection section and pressing section. It uses advanced technology to make high-quality and variety DGU automatically, such as double glass, triple glass, shaped glass and stepped glass. It uses advanced technology to make high-quality and variety IG automatically, such as double glass, triple glass, shaped glass and stepped glass.
Model | Min size of glass(Optional) | Max size of glass | Low-E | Stepped glass | Triple glass | Gas filling online |
LJBZ1825 | 300*500 | 1800*2500 | Available | Available | Available | Available |
LJBZ2025 | 300*500 | 2000*2500 | Available | Available | Available | Available |
LJBZ2230 | 300*500 | 2200*3000 | Available | Available | Available | Available |
LJBZ2535 (Optional) |
300*500 | 2500*3500 | Available | Available | Available | Available |
Max.glass size | 2500*3500mm/2200*3000mm/2000*2500mm |
Min.glass size | 280*450mm |
Glass thickness | 3-15mm |
Insulating glass thickness | 60mm |
Glass washing speed | 2-10m/min |
Glass conveyor speed | 48m/min |
Washing brushes | 3 pairs |
Water supply | Water consumption:0.5t/h conductivity:≤50μs/cm |
Air supply | Flow: 0.8m/min |
Air pressure | ≥0.8MPa |
Total power | 3P 380V 50HZ 40KW/27KW/24KW |
Dimension | 23500*3500*3700mm/18350*2600*3250mm/16400*2500*3100mm |
Weight | 6500kg/6000kg/5200kg |
Application:
As the most important process of insulating glass production, we are especially professional in glass cleaning, transmitting pressing and gas filling.The production line can do double glass,triple glass and stepped glass.
Press part
Pressing way
It presses IGUs by hydraulic station with pressure, it guarantees the precise pressure.
Energy saving of pressing function
It adopts 3 micro switches,which divide the pressing part into 4 sections.
Each micro switch receives the signal and adds a part of the working area. When the corresponding micro switch is not touched, the region does not work.
The work area can be divided in this way.
Adjustable points
It has adjustable points on the pressing plate.
As we know, the press plate will be out of shape after long time using.So its pressing performance will be dramatically reduced.With these points, we can adjust the flatness of the pressing section, so that it can ensure stable performance.
Energy saving of pressing function
It adopts 3 micro switches,which divide the pressing part into 4 sections.
Each micro switch receives the signal will add a part of the working area. When the corresponding micro switch is not touched, the region does not work.
What’s more, the two sides and bottom of the glass will be sealed to ensure the inflating effect. It can save much argon gas and electricity power.
This sensor is installed before washing machine.It can automatically recognize Low-e glass,preventing the glass from dropping Low-e surface.
The transfer wheel in the washing and drying section : The front and back transfer wheel are all moved, all actively transferred. It can guarantee the big size glass and thick glass pass through smoothly.
Washing&Drying machine
The whole washing &drying machine adopts 304 stainless steel,including the plate and interior spare parts.And some slider block are copper.
Washing part
It has 3 pair of brushes, which are all soft brushes, washing flat glass,tempering glass and low-e glass.It has a diameter of less than 0.1mmde bristles,which will never damage glass,especially low-e glass .
We use the genuine materials.The thickness plate can up to 4mm and the interior plate can be 8mm.The equipment performance is better and service life is much longer.
Noise reduction device
The noise can be controlled below 90 decibels by using nylon gear and sponges.
Water heating system
It also uses 304 stain steel and adopts air heating system.
Drying part
Frequency wind knife
1)Here we can see there are two set of switches and frequency.It can be divided into up&down two parts and adopts frequency knife.The two parts will work at the same time when drying a large size glass(height>1.5m),while there is only down-parts drying for the small size glass(height<1.5m),saving much energy.
How much you will save the electricity ?
1 hour will save 1.5$, 1 day save 36$, one month save 1080$, one year 12960$.
A universal joint device
There is a universal joint device.When the glass thickness was changed, the wind knife can move forward and backward to adjust the distance, so that the relative distance between the wind knife and the glass is constant, so as to avoid the damage to the glass due to the change of the glass thickness.
Transferring actively
There are wheels on both sides of the bottom of the glass to actively transfer the glass so the transmission speed is faster, and the large size or small size glass can be passed quickly.
Contact Person: Miss. Rose
Tel: +86 18678875966
Fax: 86-0531-85960498