Double Glazing Insulating Vertical Glass Washing Machine Jumbo Size

Jumbo Size Insulating Glass Production Line Vertical Glass Washing Machine

Jumbo size Double Glazing Insulating Glass Production Line For window and doors

 

Main feature of Jumbo Size Double Insulating Glass Production Line with automatic gas filling

 

 

 

1, Loading part 

 

To Avoid the low-e Glass put inverse side and Leave wheel marks or scratch low-e Coating We use coating inspection -metal film conductive (other company use Photoelectric detection, hard to recognize for higher transparent film coating)

 

(Nylon and Polyurethane + metal column

 

2, Washing and Drying part 

 

* Three pairs soft brushes can wash low-e glass and normal glass , the diameter is less than 0.1mm.

* Materials are stainless steel.

* Wind knife is float design , it always keep the right and suitable distance 3mm between the glass surface and wind knife (Same like LISEC structure(Remark: 3mm is the best drying distance)

 

There is a universal joint device.When the glass thickness was changed, the air knife can move forward and backward to adjust the distance, so that the relative distance between the wind knife and the glass is constant, so as to avoid the damage to the glass film due to the change of the glass thickness.

 

* The front and back side squeeze-wheel are all actively move and convey. No mater the glass size is big/ small/thick/thin (8mm) , it all guarantee the glass pass through smoothly.(Same like LISEC)

 

3, Detecting part

4, Assembly part

 

Built-in beam lifting structure (double beams)Convenient for detect and wipe the glass

5, Gas filling and pressing part

 

1, Thickness measurement测厚: the cylinder drives the electronic ruler to measure the glass thickness and aluminum frame width, to provide parameters for inflation and servo pressing

 

2, Synchronous belt beam moving :synchronous belt beam will move according to the glass thickness and aluminum frame width to ensure that the inflation hole has been between the first and second glass aluminum frame to inflate the gap (value come from DC push rod and electronic ruler)

3, Input the argon gas concentration into touch screen according to customer required

 

4, Display Function : touch screen will display whole argon gas filling processing , you will know very clear how much already argon gas filed inside

 

 

 

E, GAS filling from bottom 

 

( Old type)

The pressing part was divide into 4 parts (per 800mm), when the small size glass(less than 800mm) pass through the pressing and gas filling section ,only one part work.

If more than 800mm but less than 1600mm,it will two parts work, no need the whole press and gas filling section work. it can save the argon glass.

 

F, Side seal way is following sealing(new type)

 

(machine side have one oxygen sensor with 7-8 detect points.

G Adjustable Pressing Parts 

 

1, There have stress after welding in the Pressing frame ,So out-of -shape problems is inescapable after using some time(machine can not press DGU properly, evenly and tightly )

For this uneven inescapable issue, here are our solution

• we all do the aging treatment , it’s the stress-remove by vibration failure device.The important is We design the 74 points on the backbord, if there have any out-of shape problems we can adjust easily at any time.

 

2, Lead screw pressing

 

 

H Air-support conveyors (optional function)

 

Guarantee the DGU inside clean without wheels marks

After washing and before pressing are all air support

 

 

 

I Electricity components 

We are using Germany simens/ japan yaskava

Main components list

 

Components	Brand	Remark
Servo motor	Germany Simens	For stepped glass
Servo driver	Germany Simens	For stepped glass
Servo motor	Germany Simens	For transfer
Servo motor	Germany Simens	For press
PLC	Germany Simens
Low voltage component	Germany Simens
Frequency converter	Germany Simens
Switching power supply	Taiwan MW
Optoelectronic switch	Korea Autonics
Pneumatic component	Taiwan Airtac
Pneumatic component	Taiwan Airtac
Touch screen	Taiwan Wenview
Travel switch	Taiwan (TEND)
Relay	Japan Omron
Button and indicator light	French Schneider

 

 

 

 

 

 

 

 

 

Technical data

2000*2500 Max.glass size	Normal glass	2000*2500mm (2000*3000mm 二次压合)
	Glass with argon gas	2000*2500mm
2500*3500 Max glass size	Normal glass	2500*3500mm (2000*4000mm二次压合)
	Glass with argon gas	2500*3200mm
Min.glass size		280*450mm
Glass thickness		3-15mm
Insulating glass thickness		50mm(special made for 60mm need special notice)
Glass washing speed		Summer 8-10m/min winter 6-7m/min
Glass conveyor speed:		45m/min
Washing brushes		3 pairs
Water supply:		Water consumption:0.5t/h conductivity:≤50μs/cm6-7
Air supply		Flow: 0.8m/min
Air pressure		≥0.8MPa
Total power		3P 380V 50HZ 34KW
Dimension		23500*3500*3700mm

 

●The washing machine adopts SS material and waterproof device

●Water tank with automatic temperature control and water washing system

● Air heating system

●Air Fan automatic start and stop setting

●Noise reduction system

●Online display of washing speed

●Intelligent intermittent work, saving energy

●Germany Siemens PLC control system,touch screen interface

●Automatic identification of coated and Low-E glass

●3pair soft brushes can wash online and offline Low-E glass

●Adjustable pressing board to keep the plate pressing surface straight

● Connection mode of aviation plug

●Applicable to produce triple IG and shaped IG

Options

● Pre-washing

●Automatically accurate positioning for 3 or 4 side step IG

●Automatic Gas filing can set gas value and display the process of filing online with high gas concentration

 

 

1. What does our company do ?

LIJIANG GLASS is the manufacturer in Jinan city, China since 2012 year. We make the IG line, sealing robot, spacer bending machine, desiccant filling machine, butyl extruder machine and so on, porviding machines for all over the world with after sale service.

 

2. What is the IG line ?

The IG line is calles insulating glass processing line, it includes glass washing machine, spacer frame installation and glass pressing machine. We normally have 2000*2500, 2500*3500, 2500*4000 ,2500*4500 and 3300*7000 IG line. The types of the IG line are without filling argon and with filling argon gas. There are also two special IG lines, air floating IG line and super fast IG line (washing and pressing two IG units together).

 

3. How to package production line ? 

One set of IG line normally needs two containers when shipping to foreign country, 2 pieces of 40HQ containers. 

 

4. How to provide after-sales service ? 

Since the virus of the whole world, Our engineers are restricted to many countries in the world. So we provice installation service and trainning work online by Wechat, Whatsapp and so on. Once the world has a better suitation, our engineer will go to check our machines again.

 

For South America market, we have one engineer there to provide service. 

 

For India and the market aroud India, we have two Indian loal engineers, they can provide service in time.

 

 

For other market, we have the engineer team with 10 - 20 years experience, they will go to foreign customers' factory to install machine, train workers and provide after sale service in time. 

 

LJTB01 Automatic Butyl Extruder Machine

 

1. Touch-screen operation, simple and practical

2. Auto-measure the width of spacer, nozzle automatic positioning

3. Auto-centering and auto-clamping

4. The bigger wheel help to coat the arc frame

5. Coating nuzzle is Teflon brand ,non-stick coating

6. The coating speed is up to 47m/min,saving materials up to 30％,( 5g/m)

 

7. The crossbeam height is easy to adjust,we can control the height of butyl

8. The special part controls both sides of nozzle opening and closing at the same time

9. Alarm device when use out of butyl and easy to load butyl

10. Pre-heading function,set a regular time before working time

11. Glue cylinder Adopt the upright structure, easy to change butyl.

12. Automatic filter function Automatically filter debris, keep spreading evenly.

 

13. Hydralic and Pneumatic supercharging pump ,German MAXIMATOR brand

14. Pressure release valve German HAWE brand ,high pressure resistance ,keep the butyl well proportioned

15. Pneumatic component Taiwan Airtac

16. Japan OMROM Relay

 

 

 

 

 

 

 

 

 

 

Squeeze pressure	10-18MPa
Temperature	110~140℃
Aluminum spacer width	6-27A
Speed	0-47m/min
Diameter of butyl cylinder	200mm
Air supply	0.4m³/min
Air pressure	≥0.6MPa
Total power	380V, 5KW, 50HZ
Dimension	2600×680×1100mm(L×W×H)
Weight	650kg

 

² Main components

Name	Brand
Pressure release Valve	German HAWE
Low voltage electrical apparatus	German SIEMENS
Hydraulic and pneumatic supercharging system	German MAXIMATOR
Quick exhaust valve/Vacuum generator	Japan SMC
Pneumatic components(cylinder/valve)	Taiwan ARTAC
Travel light	Japan OMRON
Relay	Japan OMRON
Optical fiber	Japan OMRON
PLC	KINCO
Frequency converter	KINCO

 

 

 

 

 

 

 

LJTB03 Butyl extruder machine

 

Main feature

n PLC control system, touch screen interface.

n Frequency control system

n Abroad technology, pneumatic and hydraulic supercharging system.

n Automatic centering and clamping structure.

n Separate extruder head structure.

n Automatic butyl volume display function.

n Circular arc butyl sealing structure.

n Extruder head height adjustment structure

n Preheating function

n Butyl cylinder swing mechanism

n Important control parts adopt imported brand.

Main technical parameter

Squeeze pressure	10-14MPa
Temperature	110-140ºC
Aluminum spacer width	6-24mm
Speed	0-27m/min
Diameter of butyl cylinder	190mm
Air supply	Flow:0.4m/min
Air pressure	≥ 0.8MPa
Total power	220V 50HZ 2.5KW
Dimension	3000*620*1102mm

 

 

LJTJ Vertical Insulating Glass Sealing Robot

Main feature

• Whole machine adopt man-machine interface, the operation is more convenient and intuition with the simplified thinking design interface.
• The glass edge and corner is full without air bubbles, smooth surface, no need to pare the corner the condition that the glass are cut levelly and without dislocation after combined.
• High automation, high efficiency, suitable for glass deep processing enterprise to use.
• Can use two sets of independent sealant supply system( including the mixing device), two kinds of sealants switch in one-key operation easily.(optional)
• Servo control system adopts world famous brand (Japan Anchuan), the performance is stable
• Synchronous belt transmission to make the glass being transferred smoothly with accurate positioning
• The spare parts are produced with high standardization and high precision, ensure the machine can be used with long-term stability.
• Support three layer glass sealant
• Automatic identification of glass size, glue, glue speed linear adjustment
• Automatic angle correction function, appearance is beautiful
• Alue supply system adopts Japan SMC cylinder, supply stability, the stability is good
• Beautiful appearance generous, glass transfer smoothly no scratch, no pollution
• Separate all equipped with manual functions, convenient adjustment
• All size glass gluing fully at a time
• It can glue the shapped glass , step glass .