Double Glazed Insulating Glass Production Line Jumbo Size 3300*7000mm

Double Glazing Insulating Glass Production Line Jumbo size 3300*7000mm For Insulating glass processing

 

 

Main feature of Double Glazing Insulating glass Processing Line

●Germany Siemens PLC control system,touch screen interface

●Automatic identification of coated and Low-E glass

●3pair soft brushes can wash online and offline Low-E glass

●The washing machine adopts SS material and waterproof device

●Adjustable pressing board to keep the plate pressing surface straight

● Connection mode of aviation plug

●Water tank with automatic temperature control and water washing system

● Air heating system

●Air Fan automatic start and stop setting

●Noise reduction system

●Applicable to produce triple IG and shaped IG

●Online display of washing speed

●Intelligent intermittent work, saving energy

 

Options of Automatic Jumbo size double gas filling insulating glass line

 

1.Pre-washing

2.Automatically accurate positioning for 3 or 4 side step IG

3.Automatic gas filling can set gas value and display the processing of filling online with high gas concentration

 

1. What is the IG line ?

The types of the IG line are without filling argon and with filling argon gas. There are also two special IG lines, air floating IG line and super fast IG line (washing and pressing two IG units together).

The IG line is calles insulating glass processing line, it includes glass washing machine, spacer frame installation and glass pressing machine. We normally have 2000*2500, 2500*3500, 2500*4000 ,2500*4500 and 3300*7000 IG line.

2. What does our company do ?

LIJIANG GLASS is the manufacturer in Jinan city, China since 2012 year. We make the IG line, Insulating glass sealing robot, spacer bending machine, butyl extruder machine desiccant filling machine and so on, porviding machines for all over the world with after sale service.

 

3. How to provide after-sales service ?

For India and the market aroud India, we have two Indian loal engineers, they can provide service in time.

 

For South America market, we have one engineer there to provide service.

 

For other market, we have the engineer team with 10 - 20 years experience, they will go to foreign customers' factory to install machine, train workers and provide after sale service in time.

 

Since the virus of the whole world, Our engineers are restricted to many countries in the world. So we provice installation service and trainning work online by Wechat, Whatsapp and so on. Once the world has a better suitation, our engineer will go to check our machines again.

 

4. How to package production line ?

One set of IG line normally needs two containers when shipping to foreign country, 2 pieces of 40HQ containers.

 

 

Details of Automatic Insulating glass production line :

 

 

• Vertical Insulating glass production line has 7 sections:

01 transfer section;

02 washing machine;

03 discharge section;

04 inspection and installation section;

05 transfer section;

06 pressing and filling section;

07 discharge section.

 

 

• 01 transfer section

Coating detection mechanism, automatic detection of offline Low-e film

• 02 washing machine

Main feature:

• Using 6 pieces of soft brushes with 0.1mm soft hair, can wash low-e glass

• New air knife uses aluminum profile (Duckbill Air Knife), the size of the air outlet is adjusted by the aluminum profile duck beak. This can reduce the number of adjusting screws, ensure that each screw is not loose, and avoid the resonance of the air knife.

• The air knife can automatically adjust the width of the air knife according to the thickness

• The operation box with washing speed display, can accurately display washing speed (8-10m)

• Water tank automatic temperature control, water replenishing system

• European silencer system

• Stainless steel material

 

• 03 discharge section

• Storage glass

• 04 inspection and installation section

The new structure of this section is changed to an inline beam lifting structure (double beam). It is easy to inspect and wipe the glass.

• 05 transfer section

• Automatic measurement of glass thickness. It can be used according to actual needs when working.

• 06 pressing and filling section

 

Main feature:

• Ultra-long glass can be compressed by twice

• Adopts conveyor belt to transfer glass, use servo motor to press glass

• The pressing plate can be opened for easy maintenance

• Pressing board with adjustable structure to guarantee long-lasting service life

• 07 discharge section

• Storage glass

• Can be connected to sealing machine

 

Parameter of Vertical Automatic Insulating Glass Production Line

 

Unit		LJBZ3370
Voltage		380V50Hz3P
Total power	KW	54.5
Washing speed	m/min	2-10
Maximum working speed	m/min	45
Minimum glass size	mm	450*280
Maxmum glass size	mm	3300*7000 3000*3000 (Double press)
Flat glass thickness	mm	3-30
Washing brushes	Pieces	6
Maximum thickness of insulating glass	mm	80
Total gas consumption	L/min	1500
Conveyer roll height	mm	520
Dimension (L*W*H)	mm	47200*3500*4500

Electrical parameters

NAME	ORIGIN	BRAND
PLC	Germany	SIEMENS
Low voltage electrical appliance	Germany	SIEMENS
Frequency converter	Germany	SIEMENS
Servo motor for step glass	Japan	FUJI
Photoelectric switch	Germany	SICK
Micro Switch	Taiwan	TEND
Button and indicator light	France	SCHNEIDER
Touch screen	Taiwan	WEINVIEW
Intermediate relay	Japan	OMRON
Brush motor	China	QINGHUA
Water pump	China	LINGXIAO
Guide	Taiwan	HIWIN
Pneumatic Components	Taiwan	AIRTAC

 

Pictures of automatic insulating glass production line

 

Related Production of LIJIANG GLASS

 

Automatic Butyl Machine With CE Hot Melt Butyl Extruder Equipment for insulating processing

Aotomatic Bulyl Extruder Machine with high quolity

Application

 

PLC control system,touch screen interface

Automatically adjust the amount of glue according to different speeds

Automatically identify the width of aluminum bar,accordingly glue nuzzle can adjust automatically.

Hydraulic systerm uses German components to ensurethat the glue is even and full

Fast preheat,improve work efficiency

with preheating function

With exhaust and inflatable function,improve coating quality and asve time for feeding glue

Quickly coating speed,can up to 47m/min

Squeeze pressure:10-18MPa

Temperature:110-140℃

Aluminumspacerwidth:6A-27A

Speed:5-47m/min

Diameter of butyl cylinder:200mm

Air supply:0.4㎡/min

Air pressure:＞0.6Mpa

Total power:380V,5.7KW,50HZ

Dimension:2800*700*900mm

Weight:650kg

Tech parameters of Automatic hot melt Extruder Machine

 

Squeeze pressure	10-18MPa
Temperature	110~140℃
Glue thickness	0.3-0.5mm
Glue width	3.5mm
Aluminum spacer width	5.5-26.5mm
Speed	0-47m/min
Diameter of butyl cylinder	200mm
Air supply	0.4m³/min
Air pressure	≥0.6MPa
Total power	380V, 5.7KW,50HZ
Dimension	2800×700×900mm(L×W×H)
weight	750kg

 

 

 

Equipment details of Automatic Butyl Extruder Insulating Glass machine

 

Germany Siemens parts

 

Butyl extruder machine Adopt German brand Siemens PLC, stable performance.

KINCO Touch Screen

 

Use toubh screen operation ,simple trial,Clear interface, Simple operation, Smart touch screen,Updated programming.

 

 

Germany HAVE Valve

 

High speed butyl extruder machine Adopt Germany’s Harvey valve, more stable performance.

 

Alarm system

 

Adopt Automatically alarm system, reminding adding butyl.

 

Glue cylinder

The rubber cylinder adopt the pull-up structure, which is convenient for changing butyl.

 

Germany Maximator Cylinder

Super charging system adopts famous pneumatic and hydraulic cylinder, control the pressure of outlet oil strongly.

Adjust the glue putput automatically according to the speed change

 

The height adjustment of beam is convenient,effective to solve the provlem of white line

Other product of LIJIANG GLASS

 

 

Spacer Bending Machine With Aluminum Bars And Warm Bars

Application

The full automatic spacer bending machine is used for making frames ( or other materials) for insulating glass, which replaces the traditional fabrication technology. The Automatic Spacer Bending Machine With Aluminum Bars And Warm Bars can make a variety of convex polygonal aluminum frames by one aluminum strip in one time. The bending machine is available to bend aluminum bars, stainless steel bars, warm bars and thermex and so on. Also on the bending mahcine, also contains printing code , printing label , drilling holes and USB, machine hand for support big frame

Equipment details

• Adopt Siemens PLC control system, touch screen interface
• Japan FUJI CNC servo control system

• Four spacer size storage units
• Aluminum spacers are available in different sizes and sizes

• Automatically cut and feed aluminum spacers
• Bend shaped spacer frames continuously
• Automatically avoid the connecting corner while bending and cutting

• The special machine hand device is used to bend big spacer frame

• Heavy duty connectors is convenience and safety for installation and debugging

• Taiwan Airtac Magnetic valve; German Siemens PLC control system; Japan Fuji servo control system.

• Spare parts of all machine have ID codes.

• Precise bending effect, corner error less than 0.1mm.

Leading Technology

• Spacer printing code function (Optional)

• Automatic drill gas filling hole (Optional)

• Printing label sticker function (Optional)

• USB input function, read the excel format file directly etc (Optional)

• Connect to ERP system (Optional)

• Can bend aluminum spacer ,Technoform, Alupro, Thermix, warm spacer (Swisspacer) and stainless steel ( Optional) and so on.

• We have the special soft system which could avoid the 120mm to reduce waste. For example, if the length of the gusset is 60mm, when the program calculates the right angle, there is a gusset. When you start to bend the rectangular frame, you need firstly transport 120mm, then cut 120mm, and then step on the pedal to bend frame, so you will waste the 120mm.

Technical data

Max.bending size	2000mm*2000mm (2500mm*2500mm)
Min.bending size	250mm*200mm
Aluminum spacer width	5.5-27mm
Dimensional error	±0.5mm
Angle error	±1º
Processing speed	≤26s
Air supply	≥0.65MPa
Total power	AC220/380V 50Hz 2.5KW
Dimension	10500mm*2200mm*2600mm

Electrical parameters

NAME	BRAND	NAME	BRAND
PLC	GERMAN SIEMENS	Triplet	Taiwan AIRTAC
Low voltage electrical apparatus	GERMAN SIEMENS	Cylinder	Taiwan AIRTAC
Servo motor	JAPAN FUJI	Solenoid valve	Taiwan AIRTAC
Servo driver	JAPAN FUJI	Switch power	Taiwan TEND
Relay	JAPAN OMRON	TOUCH SCREEN	Taiwan WEINVIEW
Sensor	KOREA AUTONICS	GUIDE	Taiwan TBI

 

 

Vertical Auto Industry Flat Glass Washing and Cleaning Machine

1. Overview of Auto Vertical Glass Washing and drying Machine
Auto Industry Flat glass washing machine is used for glass washing for processing Double glazing glass.Auto vertical washing and cleaning machine can complete the following functions: pre-cleaning, cleaning and drying of flat glass and low-e glass.It is in the production of slot aluminum insulating glass. Glass washing machine has the advantages of small occupation area, high efficiency, reliable performance and convenient maintenance.

2.Advantage of glass washiing machine
•Using 3Pair of soft brushes with 0.1mm soft hair, can wash low-e glass
•Pre-washing (Optional)
•The air knife can automatically adjust the width of the air knife according to the thickness
•New air knife uses aluminum profile (Duckbill Air Knife), the size of the air outlet is adjusted by the aluminum profile duck beak. This can reduce the number of adjusting screws, ensure that each screw is not loose, and avoid the resonance of the air knife.
•European silencer system
•The operation box with washing speed display, can accurately display washing speed (8-10m) •Water tank automatic temperature control, water replenishing system
•Stainless steel material
3.Main feature of vertical glass washing machine

• Automatic vertical cleaning machine adopts Siemens control system, which can freely adjust the cleaning speed of cleaning machine.

• 

• Vertical Automatic washing machine can Wash online and offline low-e glass, automatically recognizes Low-e film
• 
• Vertical Automatic washing machine Using 6 pieces of soft brushes

• 

• The pre-cleaning section adopts stepless frequency conversion speed regulation, and the glass can run smoothly at the right speed.
• Water tank automatic temperature control, water replenishing system Cleaning and water tanks are made of stainless steel and corrosion resistant materials, and the transfer rollers are acid and alkali resistant rubber rollers, which are automatically adjusted according to the glass thickness.

• 304 stainless steel materials
•  
• Automatic vertical washing machine Using intelligent intermittent energy-saving working methods
• Automatic vertical washing machine adopt European silencer system
• The air knife can automatically adjust the width of the air knife according to the thickness
• Automatic vertical washing machine Adopt variable frequency fan, energy efficient, good cleaning effect
• Hierarchical type washing system

4. Tech Parameters of Vertical Glass cleaning and Drying Machine

Power supply	Voltage(V)	380
	Frequency (Hz)	50
Main power	kW	≈35
Washing speed	m/min	1~7
Max high speed	m/min	10
Min glass size	mm	450×280
Max glass size	mm	2500×4000
Glass thickness	mm	3~15
Roller height	mm	500±20
Total weight	kg	≈3500

5. Detail of AutomaticGlass Washing Machine

Introduction of LIJIANG GLASS

2230 IG Automatic Line Double Glazing Glass Processing Machine

APPLICATION

The double glazing glass processing line ( with gas filling) consists of four sections, transfer section, washing section, inspection section and pressing section (Totally 7 parts). It uses advanced technology to make high-quality and variety DGU automatically, such as double glass, triple glass, Low-e glass, shaped glass and stepped glass. Whats' more, a new IG line which can fill two pieces of double glass at the same time.

 

Model	Min size	Max size	Low-e glass	Step glass	Triple glass	Filling gas (G)
LJBZ1825	300*500	1800*2500	√	√	√	√
LJBZ2025	300*500	2000*2500	√	√	√	√
LJBZ2230	300*500	2200*3000	√	√	√	√
LJBZ2530	300*500	2500*3500	√	√	√	√

 

 

The low-e glass / Step glass / Triple glass / Shaped glass / Filling gas functions are optional. And The size of LJBZ2535G IG line with filling gas can fill gas into the max glass of 2500*3200mm, not 2500*3500mm.

 

Parameter Datas

1. Production name :Insulating glass processing line with press panel and filling gas

2. Model : LJBZ2535G

3. Origin place : JINAN , CHINA

4. Glass thickness : 3 - 15mm

5. Insulating glass thickness : 60mm

6. Glass washing speed : 2 - 10m/min

7. Glass conveyor speed : 48m/min

8. Washing brushes : 3 pairs of soft brushes

9. Materials of washing machine : Stainless steel

10. Function : Making DGU/Step glass/ Shape glass/ Triple glass/ Filling argon gas

11. Max glass size : 2500*3500mm

12. Max glass size for filling gas : 2500*3200mm

13. Warranty : 12 months

14. Color : Blue ( Bright white), many colors can be customerized

15. Length : 23.5m

16. Direction: Right to left

17. Shaped glass: One side must be straight

18. Min glass size: 450*280mm

19. Height (Rollers to ground): 520mm

20. Step glass : Small glass is inside or outside

 

MAIN FEATURES

• SIEMENS and OMRON control system, keep stable performance
• PLC control system, touch screen interface
• Servo control system, modular function, superposition function
• Two pieces of IGU can be made and filled with argon gas in one time(Optional)
• Min & Max glass sizes can be optional
• Automatic detect low-e glass

• The air knife can automatically adjust the width of the air knife according to glass thickness
• Hierarchical type washing system with single air knife
• Water tank automatic temperature control, water replenishing system
• European silencer system & stainless steel material
• Ultra-long IGU can be compressed in the second time
• The machine adopts servo torque compression
• The pressure plate with adjustable flat and no deformation, can guarantee long-lasting, high-precision table
• Equipped with a precisely adjustable front platen mechanism
• The system can diagnose fault information
• The press plate can be opened to 400mm width for easy maintenance
• Applicable to produce stepped IG, triple IG and shaped IG
• Automatically filling argon gas within the plate with high, synchronous compressing glasses, to maximize the gas retention rate
• When filling shaped IG, inflatable front side of the rectangular size required 450mm (length), 280mm (high)
• Standard filling gas is argon gas
•