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Product Details:
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| Production Name: | Insulating Glass Processing Line | Max Filling Size: | 2500mm*7000mm |
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| Gas Concentration: | >98% | Gas: | Argon Gas |
| Warranty: | 1 Year | Brand: | LIJIANG GLASS |
| High Light: | 98% Double Glazing Glass Machine,Argon Gas Double Glazing Glass Machine,Argon Gas Insulating Glass Processing Line |
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Touch Screen operating convenient Insulating Glass processing line with 98% Argon gas filling
The LJBZ2570PG automatic vertical insulating glass production line has the following functions: washing flat glass, installing aluminum frames, pressing ordinary insulating glass units, pressing double insulating glass units, and pressing double-layer three-layer insulating glass units.
LJBZ2570PG is special equipment for producing aluminum tape insulating glass, which has the advantages of small footprint, reliable performance, high efficiency, and convenient maintenance.
Main feature of Jumbo size insulating glass production line
● Touch screen interface, German Siemens PLC control system
● Automatic recognition of coated glass and Low-E glass
●Washing machine adopts SS material and waterproof device
Water tank with automatic temperature control and water flushing system
● 3 pairs of soft brushes can clean Low-E glass online and offline
●Fan automatic start and stop setting
● Air heating system
●Noise reduction system
●Online display of washing speed
●Adjustable pressure plate, keep the pressure plate surface straight
● Aviation plug connection method
Suitable for the production of triple insulating glass and special-shaped insulating glass
●Intelligent intermittent work to save energy
Main parameters of Automatic insulating glass processing line
| Power supply | Voltage | 380 |
| Frequency | 60 | |
| Total power | kW | ≈42 |
| Washing speed | m/min | 2~10 |
| Max.working speed | m/min | 45 |
| Min.glass size | mm | 450×280 |
| Max.glass size | mm | 2500×7000 |
| Washing glass thickness | mm | 3~15 |
| Max.insulating glass thickness | mm | 60 |
| Conveyor height | mm | 500 |
| Total gas consumption | L/min | 1500 |
Insulating glass processing machine adopts Siemens control system, equipped with high resolution touch screen, the operator can modify the working parameters of the production line at any time, and can clearly display the status of each input and output signal, which is convenient for the routine maintenance of the machine.
LJBZ2570PG Unloading section.
LJBZ2500PG is not suitable for bow-shaped glass or twisted glass, because the plane in the pressed part is immutable.
LJBZ2500PG is a press with a new type of inflation technology. This equipment is suitable for high-tech glass press inflators of various gases or mixed gases. Because before each gas or mixture is filled with insulating glass, the control system will detect the preset gas type (including the mixing ratio of the mixed gas) and flow rate.
LJBZ2500PG glass pressing and inflating section is suitable for pressing double insulating glass units or three-layer insulating glass units at the same time. This machine can press all kinds of flat glass (including coated glass and laminated glass).
LJBZ2500PG can be used to measure the gas concentration of insulating glass online. The measuring device in front of the equipment can accurately measure the size and thickness of the glass and calculate the amount of gas required.
LJBZ2500PG can simultaneously press gas into two hollow glass units with a length of less than 1.5m, which greatly improves production efficiency, especially for glass with a length of less than 1.5m.
Main Features
• Two pieces of insulating glass are pressurized and inflated at one time, and each piece of insulating glass is filled with more than 90% of argon gas
• Pressing two pieces of IGU at a time can better prevent deformation of the pressed part. Each 1m*1m double glass can reach 27s, which greatly improves work efficiency
• High-speed IG processing line, obtained Chinese patent in 2019
• From the conveying part to the pressing part, each part is separated
• Suitable for mass production in factories. Super fast speed
• Solve the problem of sealing robot waiting for work. One worker installs two spacer frames for two IGUs
• ERP system automatically measures glass size and labeling (labeling before and after pressing) (optional)
Technical data
| Max. glass size | 2500mm*7000mm |
| Max glass size for filling gas | 2500mm*7000mm |
| Min. glass size | 280mm*450mm |
| Glass thickness | 3-15mm |
| Insulating glass thickness | 60mm |
| Glass washing speed | 2-10m/min |
| Glass conveyor speed | 45m/min |
| Washing brushes | 3 pairs of soft brushes with 0.1mm hair |
| Water supply | Water consumption:0.5t/h conductivity:40μs/cm |
| Air supply | Flow: 0.8m/min |
| Air pressure | ≥0.8MPa |
| Total power | 3P 380V 50HZ 54.5KW |
| flat glass thickness | 3-30mm |
Other products of LIJIANG GLASS
Argon gas filling machine with touch screen
This argon gas filling machine is manual filling machine, but it has the touch screen to display how much the argon gas value. And this filling machine can set how much gas value you want to fill into insulating glass.
Types of the argon gas filling machine
General manual argon gas filling machine & new fast argon gas filling machine
Insulating Glass Manual Argon Gas Filling Machine For Filling Argon Gas
The type of LJCJ02 smart insulating glass gas filling machine is a special equipment for filling insulating glass. The device by microcomputer and imported from the sensor to form a closed loop control system, high degree of intelligent equipment, precise control, pneumatic concentration adjustable, charging efficiency is high, the operation is simple. It is essential to further improve the performance of the hollow glass equipment.
1. Main feature
• It is used for filling Argon into insulating glass
• High effectively, allowed for four pieces of IGU
• When the gas is full, it will alarm and stop automatically
• Can set and display the data of gas value
2. Specifications and technical date :
| Item | Value |
| Power supply | AC220 V 50Hz |
| 0.5kw | |
| Contour dimension | 600X400X1210mm |
| Machine net weight | 40kg |
3. The main structure of production
The gas filling machine comprises tree parts. There are filling gas, controlling and detection. The filling gas part mainly comprises outlet circuit, return circuit and control valve. The controller part mainly comprises touch screen, start group selection switch, controlling button, controller and buzzer alarm. Detection part mainly comprises sensor.
4. The conditions of use
1.The argon gas source: pressure 0.2Mpa.
The air compressor machine source: pressure 0.4Mpa.
The use of the environment: 0~40 ℃, no condensation, operation panel and control box can not have water intrusion.
5.Before inflation to adjust the technical parameters
5.1 Adjust the argon flow through the control valve on the panel, adjust the argon flow, the smaller the argon, the smaller the glass flow, which can improve the accuracy of the control system and prevent broken glass; it is best to lower the flow at the beginning , When the operator can operate, gradually increase the air flow to increase the charging rate, improve work efficiency, but the air flow must be adjusted to the minimum in the initial stage of use, and then gradually increase, but the charging speed cannot be adjusted too fast, otherwise the air and argon will be damaged The hollow glass cavity of the separation layer reduces the gas concentration and the accuracy of gas concentration detection.
5.2 Inflation pressure setting: in order to avoid excessively high inflation pressure causing damage to the double-layer glass. We need to make the working pressure 0.2mpa, adjust the argon pressure reducing valve in the control panel to 0.1-0.2mpa, and in the case, make the air source of the air compressor 0.4mpa.
Set the upper and lower limits of the pressure according to the size of the insulating glass and the inflation rate. When the double-layer glass is larger than 1.5m×1.5m, the air source of the air compressor is appropriately adjusted to a larger value.
Six, installation and adjustment
6.1 The equipment is placed steadily, and attention should be paid to prevent damage to the controller and control system from falling.
6.2 Connect the power socket, the main air interface, the outlet pipe and the return pipe.
5. Installation and adjustment
5.1 The equipment placed smoothly, pay attention to prevent the fall and damage controller and control system.
5.2 Connect the power socket, the total air interface, the outlet pipe and the return pipe.
7.Before inflation to adjust the technical parameters
7.1 Adjust the argon flow rate through the control valve on the panel. The smaller the argon, the smaller the glass flow rate. This can improve the accuracy of the control system and prevent broken glass; it is best to lower the flow rate at the beginning , When the operator can operate, gradually increase the air flow to increase the charging rate and improve work efficiency, but the air flow must be adjusted to the minimum in the initial stage of use, and then gradually increased, but the charging speed cannot be adjusted too fast, otherwise the air and argon will be damaged The hollow glass cavity of the separation layer reduces the gas concentration and the accuracy of gas concentration detection.
7.2 Inflation pressure setting: To avoid excessively high inflation pressure causing damage to the double-layer glass. We need to make the working pressure 0.2mpa, adjust the argon pressure reducing valve in the control panel to 0.1-0.2mpa, and in the case, make the air source of the air compressor 0.4mpa.
Set the upper and lower limits of the pressure according to the size of the insulating glass and the inflation rate. When the double-layer glass is larger than 1.5m×1.5m, the air source of the air compressor is appropriately adjusted to a larger value.
Contact Person: Miss. Rose
Tel: +86 18678875966
Fax: 86-0531-85960498
