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Product Details:
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| Production Name: | Insulating Glass Processing Line | Max Filling Size: | 2500mm*7000mm |
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| Gas Concentration: | >98% | Gas: | Argon Gas |
| Warranty: | 1 Year | Brand: | LIJIANG GLASS |
| High Light: | Touch Screen insulating glass production line,98% insulating glass production line,Touch Screen double glazing machine |
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Touch Screen operating convenient Insulating Glass processing line with 98% Argon gas filling
LJBZ2570PG Automatic Vertical insulating glass processing line has the following functions: Washing flat glass, Installing aluminum frame, Pressing normal IG units, Pressing double IG units, Pressing double three-layers IG units.
LJBZ2570PG is a special equipment in the production of insulating glass with aluminum strip, which has many advantages, such as small footprint, reliable performance, high efficiency, convenient maintenance and so on.
Main feature of Jumbo size insulating glass production line
● touch screen interface,Germany Siemens PLC control system
● Automatic identification of coated and Low-E glass
●The washing machine adopts SS material and waterproof device
Water tank with automatictemperature control and water washing system
● 3 pairs of soft brushes can wash online and offline Low-E glass
●Air Fan automatic start and stop setting
● Air heating system
●Noise reduction system
●Online display of washing speed
●Adjustable pressing board to keep the plate pressing surface straight
● Connection mode of aviation plug
Applicable to produce triple IG and shaped IG
●Intelligent intermittent work, saving energy
Main parameters of Automatic insulating glass processing line
| Power supply | Voltage | 380 |
| Frequency | 60 | |
| Total power | kW | ≈42 |
| Washing speed | m/min | 2~10 |
| Max.working speed | m/min | 45 |
| Min.glass size | mm | 450×280 |
| Max.glass size | mm | 2500×7000 |
| Washing glass thickness | mm | 3~15 |
| Max.insulating glass thickness | mm | 60 |
| Conveyor height | mm | 500 |
| Total gas consumption | L/min | 1500 |
Insulating glass processing machine adopts Siemens control system, equipped with high resolution touch screen, the operator can modify the working parameters of the production line at any time, and can clearly display the status of each input and output signal, which is convenient for the routine maintenance of the machine.
LJBZ2570PG Unloading section.
LJBZ2500PG is not suitable for bow glass or twisted glass because the plane inside the pressing section is immutable.
LJBZ2500PG is a pressing machine with a new filling gas technology. This equipment is suitable for high and new technology glass pressing and filling gas machine with various gases or mixed gases. Because the control system detects preset types of gases (including mixing ratio of mixed gases) and flow rate before each gas or mixture is filled with insulating glass.
LJBZ2500PG Glass pressing and filling gas section is suitable for pressing double IG units or three-layer IG units at the same time. All kinds of flat glass (including coated glass and glass-clamped glass) can be pressed by this machine.
LJBZ2500PG can be used to measure the gas concentration of insulating glass on line. The measuring device in front of the equipment can accurately measure the size and thickness of the glass and calculate the amount of gas needed.
LJBZ2500PG can press and fill gas into two pieces of IG units whose length is less than 1.5m at the same time, which greatly improve the production efficiency, especially for the glass whose length is less than 1.5m.
Main Features
• Two pieces of IGU could be pressed and filled gas in once time, each IGU could fill argon gas over 90%
• Can be better prevented the pressing part to be out of shape by pressing two pieces of IGU in once time. Can reach 27s for each 1m*1m double glass, improving work efficiency highly
• High-speed IG processing line, we have obtained patent rights in China in 2019
• From transfer part to pressing part, each part is divided
• Suitable for mass production in a factory. Ultra-fast speed
• Solving the problem of waiting for working on the sealing robot. Installing two spacer frames for two IGU by one workman
• Automatically measuring glass size and labeling (labeling can be allowed before pressing and after pressing) with ERP system (Optional)
Technical data
| Max. glass size | 2500mm*7000mm |
| Max glass size for filling gas | 2500mm*7000mm |
| Min. glass size | 280mm*450mm |
| Glass thickness | 3-15mm |
| Insulating glass thickness | 60mm |
| Glass washing speed | 2-10m/min |
| Glass conveyor speed | 45m/min |
| Washing brushes | 3 pairs of soft brushes with 0.1mm hair |
| Water supply | Water consumption:0.5t/h conductivity:40μs/cm |
| Air supply | Flow: 0.8m/min |
| Air pressure | ≥0.8MPa |
| Total power | 3P 380V 50HZ 54.5KW |
| flat glass thickness | 3-30mm |
Other products of LIJIANG GLASS
Argon gas filling machine with touch screen
This argon gas filling machine is manual filling machine, but it has the touch screen to display how much the argon gas value. And this filling machine can set how much gas value you want to fill into insulating glass.
Types of the argon gas filling machine
General manual argon gas filling machine & new fast argon gas filling machine
Insulating Glass Manual Argon Gas Filling Machine For Filling Argon Gas
The type of LJCJ02 smart insulating glass gas filling machine is a special equipment for filling insulating glass. The device by microcomputer and imported from the sensor to form a closed loop control system, high degree of intelligent equipment, precise control, pneumatic concentration adjustable, charging efficiency is high, the operation is simple. It is essential to further improve the performance of the hollow glass equipment.
1. Main feature
• It is used for filling Argon into insulating glass
• High effectively, allowed for four pieces of IGU
• When the gas is full, it will alarm and stop automatically
• Can set and display the data of gas value
2. Specifications and technical date :
| Item | Value |
| Power supply | AC220 V 50Hz |
| 0.5kw | |
| Contour dimension | 600X400X1210mm |
| Machine net weight | 40kg |
3. The main structure of production
The gas filling machine comprises tree parts. There are filling gas, controlling and detection. The filling gas part mainly comprises outlet circuit, return circuit and control valve. The controller part mainly comprises touch screen, start group selection switch, controlling button, controller and buzzer alarm. Detection part mainly comprises sensor.
4. The conditions of use
1.The argon gas source: pressure 0.2Mpa.
The air compressor machine source: pressure 0.4Mpa.
The use of the environment: 0~40 ℃, no condensation, operation panel and control box can not have water intrusion.
5.Before inflation to adjust the technical parameters
5.1 The adjustment of the argon gas flow through the control valve on the panel, adjust the flow of argon, argon is the smaller the glass flow should be smaller, so that it can improve the accuracy of the control system, but also can prevent the broken glass; at the beginning of the best will flow down, when the operator can operate after a gradual increase in the gas flow increases the inflation rate, improve work efficiency, but the initial use of gas flow must be adjusted to a minimum, and then gradually increase, but not the inflation adjustment speed is too fast, otherwise it will damage the separation layer hollow glass cavity with air and argon, reducing the accuracy of gas concentration and gas concentration detection.
5.2 Inflation pressure setting:In order to avoid the double glass damage because of the high inflation pressure . we need make the working pressure is 0.2mpa, adjust the argon gas reducing valve in the control panel into 0.1-0.2mpa, Inside the machines box, make the air resource of air compressed machines into 0.4mpa.
According to the size of the insulating glass and the inflation rate to set the upper and lower limits of pressure, when the double glass bigger than 1.5 m X 1.5 m, the air resource of air compressor properly adjusted bigger value.
6. Installation and adjustment
6.1 The equipment placed smoothly, pay attention to prevent the fall and damage controller and control system.
6.2 Connect the power socket, the total air interface, the outlet pipe and the return pipe.
5. Installation and adjustment
5.1 The equipment placed smoothly, pay attention to prevent the fall and damage controller and control system.
5.2 Connect the power socket, the total air interface, the outlet pipe and the return pipe.
7.Before inflation to adjust the technical parameters
7.1 The adjustment of the argon gas flow through the control valve on the panel, adjust the flow of argon, argon is the smaller the glass flow should be smaller, so that it can improve the accuracy of the control system, but also can prevent the broken glass; at the beginning of the best will flow down, when the operator can operate after a gradual increase in the gas flow increases the inflation rate, improve work efficiency, but the initial use of gas flow must be adjusted to a minimum, and then gradually increase, but not the inflation adjustment speed is too fast, otherwise it will damage the separation layer hollow glass cavity with air and argon, reducing the accuracy of gas concentration and gas concentration detection.
7.2 Inflation pressure setting:In order to avoid the double glass damage because of the high inflation pressure . we need make the working pressure is 0.2mpa, adjust the argon gas reducing valve in the control panel into 0.1-0.2mpa, Inside the machines box, make the air resource of air compressed machines into 0.4mpa.
According to the size of the insulating glass and the inflation rate to set the upper and lower limits of pressure, when the double glass bigger than 1.5 m X 1.5 m, the air resource of air compressor properly adjusted bigger value.
Contact Person: Miss. Rose
Tel: +86 18678875966
Fax: 86-0531-85960498
