Energy Saving Glass Processing Machines , Flat Glass Washing Machine 2-10 M / Min

Energy Saving Glass Processing Machines , Flat Glass Washing Machine 2-10 M / Min
 
LJBZ2535 Vertical Automatic Insulating glass production line
 
IG machine line consists of four sections, transfer section, washing section, inspection section and pressing section. It uses advanced technology to make high-quality and variety DGU automatically, such as double glass, triple glass, shaped glass and stepped glass.
 

Specifications:
1.PLC control
2.low-e glass ok
3.double. triple.step insulating glass can making
4.CE

 Feature:

• Making double glazed glass line, double glazed line, double glazed glass machine
• Shape glass Low-e insulating glass machine
• Mechanical trouble cheek
• Whole line control function with monitors
• Automatic control for Low-e glass (6-brushes treatment for low-e glass)
• Automatic adjust function for pressing with hydraulic compression
• Titling table with hydraulic pressure
• Monitor using system temperature/speed/production volume

Details description: 
 
Low-e glass sensor
This sensor is installed before washing machine.It can automatically recognize Low-e glass,preventing the glass from dropping Low-e surface.
 
Conveyor roller
The transfer wheel in the washing and drying section : The front and back transfer wheel are all moved, all actively transferred. It can guarantee the big size glass and thick glass pass through smoothly.
 
Washing&Drying machine
The whole washing &drying machine adopts 304 stainless steel,including the plate and interior spare parts.And some slider block are copper.
 
Washing part

It has 3 pair of brushes, which are all soft brushes, washing flat glass,tempering glass and low-e glass.It has a diameter of less than 0.1mmde bristles,which will never damage glass,especially low-e glass .
 
We use the genuine materials.The thickness plate can up to 4mm and the interior plate can be 8mm.The equipment performance is better and service life is much longer.
 
Noise reduction device
The noise can be controlled below 90 decibels by using nylon gear and sponges.
 
Water heating system
It also uses 304 stain steel and adopts air heating system.
 
Drying part
 
Frequency wind knife
 
1)Here we can see there are two set of switches and frequency.It can be divided into up&down two parts and adopts frequency knife.The two parts will work at the same time when drying a large size glass(height>1.5m),while there is only down-parts drying for the small size glass(height<1.5m),saving much energy.
 
How much you will save the electricity ?
1 hour will save 1.5$, 1 day save 36$, one month save 1080$, one year 12960$.
 
A universal joint device
 
There is a universal joint device.When the glass thickness was changed, the wind knife can move forward and backward to adjust the distance, so that the relative distance between the wind knife and the glass is constant, so as to avoid the damage to the glass due to the change of the glass thickness.
 
Transferring actively
 
There are wheels on both sides of the bottom of the glass to actively transfer the glass so the transmission speed is faster, and the large size or small size glass can be passed quickly.
 
Press part - Pressing way
 
It presses IGUs by hydraulic station with pressure, it guarantees the precise pressure.
 
Energy saving of pressing function
 
It adopts 3 micro switches,which divide the pressing part into 4 sections.
 
Each micro switch receives the signal and adds a part of the working area. When the corresponding micro switch is not touched, the region does not work.
 
The work area can be divided in this way.
 
Adjustable points
 
It has adjustable points on the pressing plate.
 
As we know, the press plate will be out of shape after long time using.So its pressing performance will be dramatically reduced.With these points, we can adjust the flatness of the pressing section, so that it can ensure stable performance.
 
Stepped glass(Optional)
 
It also can make stepped glass with a servo motor.
 
Energy saving of pressing function
 
It adopts 3 micro switches,which divide the pressing part into 4 sections.
 
Each micro switch receives the signal will add a part of the working area. When the corresponding micro switch is not touched, the region does not work.
 

• When glass L ≤ 1.5m Part 1 work.
• When glass L =1.5m-2.3m Part 1 & Part 2 work.
• When glass 2.3m < L < 3.2m Part 1, Part 2 & Part 3 work.
• When glass 3.2m = L ≤ 4m All parts work together.

 
Gas filling parts :

• Automatically filling argon gas within the plate with high, synchronous compressing glasses, to maximize the gas retention rate
• When filling shaped IG, inflatable front side of the rectangular size required 450mm (length), 280mm (high)
• No need to drill holes in spacer frame
• Standard filling gas is Argon
• Fast reacting sensor for permanent control of gas filling process
• Automatically set filling data and display data on the screen

Automatically filling argon gas with 22s for one piece of double glazing glass. Can set and display the gas value on the screen according to our request. Such as 85%,88%,90%,95%....
 
We can observe the argon content and filling speed intuitively, providing guarantee for the production of high quality insulating glass.
 
When two pieces of glass are close to the film, it will start to fill argon gas from the bottom of the glass. When the previous set value is reached, inflation will stop automatically.